CMP DRESSER for Semiconductor
(Chemical and Mechanical Processing) |
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- A strict control for diamond class and quality control
to ensure product quality is steady.
- Customized design to cooperate with customer's development
demand.
- Based on customer's parameter to seek for the best combination
of life and steady removal ratio.
- To cooperate with special application for a selection
of corrosion resistance and abrasion-proof coating.
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Beveling Wheels for TFTLCD Glass
Grinding |
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Beveling
Wheel
It is used for glass substrate, color filter, and liquid crystal
module (LCM) on abrasive bevel.
- High Molding Efficiency
A binder for LCD has a strong bonding with diamond, and
is provided with an appropriate self-dressing to maintain
the best grinding efficiency.
Al-alloy substrate is adopted, whose weight is lighter above
60% than that of iron substrate to reduce a machine with
horsepower consumption and promote the molding efficiency.
- To promote the molding stability
An appropriate trimming and adjustment for a grinding surface
can obtain a steady efficiency for the early installation
of a wheel.
- Profile for Customized Design
Depending on customer's demand manufactures each type of
profile, furrow number and distance to promote the molding
precision.
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Diamond
Wheels for PCB Micro-Drill Grinding |
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- It is used for all series of domestic
and overseas machines with a drill diameter, guiding angle,
guiding point, large segment grind, small segment grind,
furrow grind and starting disc of tungsten carbide.
- Special binder can tolerate an intense
molding condition such as deep and slow movement, high
molding efficiency and long wheel life.
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High Precision Diamond Blades |
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- It is well suited for: Electronics
and optics industry adopt a hard and brittle material such
as silicon resin, glass, magnet, precision ceramics and
etc.
- Feature: High precision, high efficiency
break, less crack, collapse and gap occurrence.
- Characteristics of High Precision
Ring Disc:
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5.
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To make use of a
substrate with excellent intensity and rigidity.
To adopt a binder for excellent sharpness and profile
dressing.
High plane swing and size precision.
Depending on customer's demand to trim the profile.
Multi discs: Multi-disc ring disc is consisted of
precision flange and partition to promote cutting
efficiency, shorten molding time for cutting and reduce
molding cost. |
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Precision thin Blades |
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- It is suited for: High-tech electronic
parts and related products such as magnetic head, IC, LSI,
optical fiber, semiconductor, electronic lead frame and
etc, require high precision disc wheel with high precision,
efficiency cutting and break molding.
- Feature of Diamond Wheel for Precision
Disc:
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3.
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Superior
Size Precision: Depending on high precision trimming
makes the thickness tolerances achieve 0.002mm.
High Rigidity: Promoting rigidity of diamond disc
to prevent the cant and vibration, and improve the
size precision of a disc.
High Molding Efficiency: Making use of a newly developed
and sharp binder to promote a molding efficiency. |
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| Machinery
Tools and Dies Industry |
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Vitrified
Diamond & CBN Grinding Wheels |
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- Taking advantage of ceramic wheel with
high-quality diamond and CBN abrasive can achieve high sharpness,
precision, grinding ratio and durability, which greatly
exceed a traditional wheel and resin binder wheel.
- Applications: automobile parts such
as crankshaft, camshaft, and joint, internal hole; molding
and surface molding grind of other precision molds.
- Characteristics of Ceramic Diamond
CBN Wheel:
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Promoting
Productivity: Shortening a time to grind, reducing
overall molding cost.
Promoting Molding Technique: Reducing a molding deformation
for workpiece to achieve precision size. |
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Diamond & CBN Centreless
Wheels |
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- It is suited for: The requirements
for a circular-stick material molding with high precision,
efficiency and production.
- Binders:
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Metal:
It is used for a centreless grind with precision ceramics
and magnetic iron oxide.
Resin: It is used for high-speed and WC grind. |
- Product: An external diameter
of diamond wheel is provided with 12", 14" and
18". The wheel length is about customized.
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Grinding Wheels for Fine
Ceramics Grinding |
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- Applications: Carbo Grinding Wheel
is provided with the characteristics of high hardness, high
intensity, heat resistance, abrasion resistance and light
weight for oxide ceramics and non-oxide ceramics.
- Molding Material:
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Oxide
Ceramics: Such as A12O3, ZrO2, SiO2, BaTiO3 and etc.
Non-Oxide Ceramics: Such as TiC, WC, Si3N4, SiC, MoSi2,
B4C and etc. |
- Type for Work piece: Such as capacitor,
rheostat, ceramic scissor, ceramic handiwork tool and etc.
- Molding: Surface, hole, cylinder, centreless,
cutting and etc.
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Honing Stones |
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- It is suited for: Each type of internal circle grinding
and polishing of cylinder and oil tank.
- Molding Surface: Such as steel surface coating chromium,
honing molding for ceramics hardness.
- Product Type: Two product types of metal and resin for
a binder.
- Product Dimension: Customized.
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Diamond & CBN Tools for
Internal Grinding |
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- It is suited for: Super hard
alloy, high speed steel, ceramics, mold consisted of WC
material and molding grind for tool internal hole.
- Grinder: Such as die, electronic mold,
plastic mold, dies casting and etc.
- Binder:
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Small
Wheel: Resin and Ceramic diamond CBN.
Mounted wheel: Resin, electroplating, ceramics and
patent hard welding (HB). |
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Grinding Wheels for Cylindrical
Grinding |
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- Application of Product: The requirements
for Cylindrical Grinding with high precision, efficiency
and production.
- Materials of Work-piece: It is used
for grinding hard to grind materials such as high-speed
iron, WC, Heat Treatment or Thermal Spraying Work-piece.
- Product: The Outside diameter
of Grinding Wheel is provided with 12", 14", 18"
largest can reach 30".
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Diamond & CBN Wheels
for Surface Grinding |
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- Following the development of
surface grinding, the grinding requirement is getting more
and more accurate. More harder and hard-to-grind materials
are chosen for surface grinding. "Anchor" have
developed new resin bonding "BSD" & "BSW"
which are special designed for surface grinding to achieve
better cutting ability and longer wheel life. The performance
of cutting ability is remain the same level and continued
for a long time. Wheel dressing times and wheel consumption
can be reduced to minimum for improving working efficiency
and making total grinding cost down.
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Grinding Wheels for Knife-manufacturing
Industry |
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- Suitable Material: Cutter for a material of Sk5, SKS7,
HSS and tungsten steel (WC).
- Grinding Work piece: Such as disc disc, stationary disc,
dresser, planer tool, pulverizer disc and etc.
- Grinding Wheel: Classified as surface grinding wheel,
inclined plane grinding wheel, internal hole grinding wheel
and edge grinding wheel.
- Edge Grinding Wheel for patented hard-welding binder (HB)
with the advantages of fast molding efficiency and high
disc quality.
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Grinding
Wheels for Metal Cutting Tools Grinding |
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- It is suited for: milling cutter,
drill, reamer and cutter grind.
- Grinding parts: including the ends,
surface rings, trifle furrow, inclined plane, opening and
etc.
- The features of high speed cutter
for CBN wheel grind:
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Long
Life, high grinding ratio, long molding and an interval
time of dressing.
Not easily deformed, high dimension precision.
Good sharpness, not easily scorched and grinding crack.
Repeatedly grinding, deep and slow movement to reduce
overall cost. |
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Grinding Wheels for Wood-working
Industry |
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- It is suited for: planer, molding
knife, vertical milling cutter and circular saw disc in
woodworking cutter.
- Wheel Specification: Depending on new
cutter grind and re-grind will be different in recommended
specification.
- Different wheel substrate for
a grind can be classified as:
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Bakelite
Substrate: vibration absorption, a reduction of wheel
abrasion and the improvement of surface roughness.
Al-Alloy Substrate: Higher rigidity and suitable for
higher grinding precision. |
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Diamond blades & Profile Wheels
for Stone Industry |
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- It is suited for: beveling heterogenerous
grinding and cutting molding for granite, marble and scagliola.
- Product Approximation:
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7.
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Small Disc: Dimension
from 12"~24"
Medium Disc: Dimension from 28"~54"
Large Disc: Dimension from 60"~100"
Multi-Disc Disc: Dimension from 36", 48"
and 64"
Beveling Wheel: 1/2R and 1/4R molding wheel from a
slate 2cm to 150cm.
Decision Knife: grinding wheel with the thickness
of 6m/m, 10mm ~ 50m/m and etc.
Other Customized Wheel. |
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Profile
Wheels for Stone Industry |
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- So-called ˇuLittle KingGongˇv
- It is suited for: beveling heterogenerous
grinding for granite, marble and scagliola.
- Wheel Classification: grinding wheel
for table machine and CNC automatic machine.
- Binders: metal, electroplating, and
Carbo new patent - Hard Welding (HB) product.
- Advantage of Little KingGong
for Hard Welding:
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High
efficiency, high precision and not restricted by the
profile.
It is especially suitable for wave and polygon grinding
wheel, so-called Romantic France Grinding Wheel. |
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Continuous Diamond Blades |
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- It is suitable for: handicrafts
molding such as crystal and jade, and cutting such as marble,
fossil, tile quarts tile, crystallized glass and etc.
- Types: continuous ring disc and dense
teeth welding disc.
- Advantage: Not easily occurred a crack,
gap and collapse during the cutting.
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4" Diamond blades and Grinding
Plates for Electric Tool |
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- Applications: a handy pneumatic and
electric tool or small cutting machine for surface, beveling
and heterogeneous grind, and cutting molding.
- Molding Objects: stones, tile, cement
product and refractory material.
- Product Classification:
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3.
4.
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Continuous Small Disc: Sharpness,
perfect tangent line and wet cutting.
Dry Small Disc: Sharpness, high efficiency, durability
and both of dry and wet cutting.
Small Millstone: High efficiency, durability, sharpness,
wide application and a variety of profiles.
HB Millstone: Patented product, lightweight, sharpness,
easy trifle and fast dissipation for heat.
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| Roads
and Construction Industry |
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Diamond Drill and Diamond
Blades for Construction Industry |
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- It is suitable for: RC structure
working such as bridge, road, airplane runaway, building,
pre-casting, tar asphalt road, refractory material and etc.
- Molding Manner: Cutting, furrow,
drilling or working sampling.
- Product Items:
1. Disc Dimension: 12", 14", 16" and 30".
2. Drill Dimension: From 1/2" ~ 16".
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Wire Saw |
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- Molding Objects: working bridge,
building, wall cutting and granite, marble mining area or
slate cutting, heterogeneous cutting for stones plant.
- Binders: Three types of metal,
electroplating and patented - Hard Welding (HB).
- Applications:
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Metal: It is used for
granite mining area, stones plant and working architecture.
Electrplating and Hard Welding: It is used for Marble
mining are and cutting for stones plant.
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Diamond Beveling Wheels and
Drills for Glass Grinding |
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- It is suitable for: Optics glass,
automobile glass, furniture glass, general glass and etc.
- Molding Manner: Beveling, beveling
edge grind and drill.
- Product Items:
1. Beveling Edge Wheel
2. Beveling Wheel
3. Thin-Wall Drill Pipe
4. Diamond Pellet
5. Diamond Curve Genertor
- Binders: generally used for metal and
electroplating.
Resin
for automatic beveling edge grind.
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Metal Bond Grinding Wheels
for Hand Saw Grinding |
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- It is suitable for: SK4 and SK5 material,
the hardness of handy disc grinds about HRC50.
- Wheel Profile: grinding wheel with
1E1, 1EE1, 14E1 and 14EE1.
- Wheel Angle: with 17 , 19 , 21 , 23
, 28 , 32 , 35 and customized angle wheel.
- Binders:
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Metal
Wheel: It is used for direct molding grind with
the larger amount of abrasion.
Electroplating Wheel: It is used for saw plate with
a punch, the smaller amount of abrasion.
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Electroplated Mounted Points |
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- Carbo heterogeneous stick is
adopted a fine electroplating of superior diamond abrasion
and patented - Hard Welding (HB) for superior product.
- It is suitable for: trimming
or angle for denture teeth, marble, granite, jade, ceramics,
glass, magnet, artifact masonry and super hard alloy and
grind for special profile.
- Main Products:
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2.
3.
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30 Precision Sticks (Mount diameter
6mm, Mount length 45mm).
10 Heterogeneous Sticks (Mount diameter 8mm, Total
length 60mm).
Customized Sticks.
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Electroplated Grinding Wheels |
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- It is suitable for: aeronautical
material, crystal, glass, quartz, gemstone, stones, tile,
ceramics, super hard alloy, graphite, plastics, FRP and
etc.
- Molding Manner: Widely grinded such
as molding, plane, cylinder, internal hole, furrow grinding
and etc.
- Advantages: Good sharpness, high precision,
not restricted by the profile, cheaper unit price and recycled
substrate to reduce cost.
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Electroplated
Files |
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- The feature of honing stick
is that a stick is put into the clamping tool via spring
expansion to carry out an appropriate pressure to an internal
edge of workpiece.
- It is suitable for an internal
hole grind of the larger hole diameter, such as cylinder,
cylinder sleeve and connecting rod, oil pipe and etc.
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Diamond Dresser |
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- It is suitable for:
1. Wheel truing and dressing.
2. Disc thinned trimming for traditional wheel
3. Dressing for special arc, angle and irregular profile.
4. Dressing for wheel stuff and sharpness reduction
- Product Classification:
1. Monolithography Dresser
2. Cone Dresser (Mouth-tail)
3. Molding Dresser (Axe Dresser)
4. Cohesive Dresser
5. Polylithography Dresser
6. Molding Dressing Lump
7. Handy Dresser
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Carbo Tzujan Industrial Co., Ltd.
No.1 Fu An St. Ying Ko, Taipei
Hsien, Taiwan. R.O.C.
Tel:886 2 2679 3461 Fax:886 2 2679 4561
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